A Bored Electrician to Answer Your Questions

LeeroySlim

Active Member
i live on a really remote rural property, im currently using about 2 1000watt and 6 600watt lights, i am running them from diff power outlets through the house. if i turn on another large appliance in the house the electricity cuts out no matter what power piont i used. this doesnt seem like a lot of wattage for a 2 beroom house to be allocated to. i dont know much about electricity but basically my question is i want to add a few more 1000watt lights,is there anything i can do to increase the available power? or is a diesel generator my best option?
 

IAm5toned

Well-Known Member
i live on a really remote rural property, im currently using about 2 1000watt and 6 600watt lights, i am running them from diff power outlets through the house. if i turn on another large appliance in the house the electricity cuts out no matter what power piont i used. this doesnt seem like a lot of wattage for a 2 beroom house to be allocated to. i dont know much about electricity but basically my question is i want to add a few more 1000watt lights,is there anything i can do to increase the available power? or is a diesel generator my best option?
your running 5600w... which, combined with the ballasts power factor, equates to roughly 56 amps of demand.
a residential 100 amp panel is only good for about 80 amps of growing power. when i say growing power, i mean continuous duty. continuous duty is used to rate anything electrical that is on for a period longer than 6 hours. you have to do this because overcurrent protection devices (aka circuit breakers and fuses) start to heat up when power flows through them for extended periods of time. heat is what makes a breaker/fuse trip.... so keeping that in mind, since your lights are pulling 56 amps, this means that when your lights are on, you would only have 24 amps of power to run the rest of the house! thats not very much power for a shed, nevermind a house. i also suspect that the main breaker in your panel is also getting 'worn out' from all that nuisance tripping. circuit breakers dont last forever. everytime they trip, there elements inside them get a little more sensitive, which makes them trip faster and faster as time goes by.
so you have already inadvertently come up with the solution.. you need more power. you basically have 2 options. either a) get a generator, and all the assorted parts and peices like cords and receptacles. or b) upgrade the electrical service going to your house. neither will be cheap. and since you are running a large operation, IMHO i would upgrade the electrical service. the cost of either is going to be in excess of 1k.

bongsmilie
 

IAm5toned

Well-Known Member
While ALL baked and following a pretty new Honda for way too far I noticed it had a LED third brake light that would be perfect for the door. I went to Radio Shack and got lights that I think might work. I was on my way to my last stop at the Rescue Mission to get the power adapter. I passed a salvage yard and thought "Fuck it,might as well check". The guy said to go look and I asked the price range he said $35-50. he told me an area to check out and I found one on a Hyundai Tiburon. I went back to see a price. He said $25 and gave me a screwdriver and a wire cutter. I had to cut the fiberglass apart to get to the screws. It would have been much easier with the right socket set. Oh, well. I won and took the tools back. He saw what I had and said $10. Gotta love that. Now I just have to figure out if I can use it. It's 12V 3.5W. Could I use it and a different green light? I could ditch the green and just go with this if it's possible. The other lights I got are 272-0712 and 272-0708View attachment 923868
another ? for ya.
I have a 12V 1.25A power adapter and wanted to make sure I can use it to run two 120mm comp fans. they are 12V .6A (both the same fans) That will be fine right? Only.05A over so it's OK right? Thanks again
Daniels
the power supply for your fans, is big enough to make them run, but is not big enough to make it last.... power supplies have to be rated @ 120% of the required load, minimum. the one you have, will work, but it wont last very long. might last weeks or months, hard to tell. ambeint temps have alot to do with it. the higher the temp, the shorter the power supply life. (.6 x 2= 1.2 x 120%= 1.44 amps) if you got a 12v supply that was good for 1.75 amps or 20 watts or so, you could run both the fans and the led's on it with no issue whatsover.
as far as the LED's go, shit man, a lamp is a lamp... it doesnt matter if it came out of a car, a boat, a robot, top of a cell phone tower :lol: automotive LED's are great, they last a long time. i just didnt think you would be able to find some for so cheap
 

IAm5toned

Well-Known Member
Sorry if this has been asked before. This thread is huge and I couldn't find it. If built correctly, is this safe? http://www.hydroponics.net/learn/grow-light-controller.asp Thanks.
NO, it will not. these are the specs from the relay:

Power Relay, Coil Voltage 120 VAC, Contact Current Rating Resistive @ 28 VDC 30 Amps, Contact Current Rating Resistive @ 300 VAC 30 Amps, Coil Current Rating 10VA, Power Rating @ 240 VAC 1.5 HP, Power Rating @ 480 VAC 1.5 HP, Contact Form Double Pole Normally Open, Contact Point 6, Length 2.50 Inches, Height 2.30 Inches, Width 2.50 Inches.

ballasts and cfl's are inductive loads.... not resistive. this means there is a very high likelyhood of that relay failing after a period of time.
this is a prime example of why i take the time to do this.... it seems like every hack with 10th grade understanding of electricity thinks they are an electrical designer!
you dont run lights off of a power relay. thats why its called a power relay, and not a lighting relay, :lol:
replace that component with a 30 amp DIN rail type lighting contactor, and the design will work just fine.
this is the perfect contactor to replace it with.. price is right too-
http://www.pexsupply.com/White-Rodgers-90-171-3-Pole-Contactor-120-VAC-Coil-40-Amp-Contacts-With-Dust-Cover-180-Ohms-DC-Resistance-37-mA-14884000-p
 

HornedFishy

Active Member
*phew* I had been running two of these for a while and your answer worried me at first, but it looks like I did exactly what you suggested and replaced the relay with a contactor. Sweet, thanks.

EDIT: While I have the privilege of talking to an electrician I guess ill ask my other question. Are wire nuts the best/safest way to secure two wires? Especially if it has to be able to be removed. How much voltage and amperage can they be used with? Are there specifications for different types of nuts? Thanks in advance.
 

Danielsgb

Well-Known Member
View attachment 924709Fridge Light full.jpg
the power supply for your fans, is big enough to make them run, but is not big enough to make it last.... power supplies have to be rated @ 120% of the required load, minimum. the one you have, will work, but it wont last very long. might last weeks or months, hard to tell. ambeint temps have alot to do with it. the higher the temp, the shorter the power supply life. (.6 x 2= 1.2 x 120%= 1.44 amps) if you got a 12v supply that was good for 1.75 amps or 20 watts or so, you could run both the fans and the led's on it with no issue whatsover.
as far as the LED's go, shit man, a lamp is a lamp... it doesnt matter if it came out of a car, a boat, a robot, top of a cell phone tower :lol: automotive LED's are great, they last a long time. i just didnt think you would be able to find some for so cheap
Great. Thanks again. I'll get a 12V with at least 1.5A (for some reason I thought too much A is bad)
That LED for $10 was a steal. Totally worth the MS walking back and forth.:twisted: (balance is shitty on un-even ground) So then I can mount it on the outside of the Door:grin: The green bulb will also work? What relay and photocell do I need?
Can I also use one of the green ones on the Ballast box? I have the timer in the cover if it needs the power from there. Or the fan. It's 120Vac so would I add it to the fan or timer?
This Medicinal Fridge is gonna be sweet.Fridge Warning lights 013.jpgFridge Light full.jpg
Daniels
 

IAm5toned

Well-Known Member
*phew* I had been running two of these for a while and your answer worried me at first, but it looks like I did exactly what you suggested and replaced the relay with a contactor. Sweet, thanks.

EDIT: While I have the privilege of talking to an electrician I guess ill ask my other question. Are wire nuts the best/safest way to secure two wires? Especially if it has to be able to be removed. How much voltage and amperage can they be used with? Are there specifications for different types of nuts? Thanks in advance.
the safest way to make an electrical connection....
well there's 2 ways:
mechanical compression- this is the most cost effective method. it uses mechanical force to hold the conductors together. it is also the most common method. wirenuts, lugs, terminals, breakers all utilize this method. its very safe. the only drawback is you have to make sure the connections are tight.

thermal fusion- this is also known as cad-welding. a catalyst (usually thermite) is used to physically fuse 2 conductors together. it is NOT soldering. cad welding is pretty dangerous, your pretty much setting off a high temperature burn, very quickly. similair to gunpowder, but faster and hotter. cadwelding is only used typically on larger wires, out of doors, or in industrial environments.

both are equally effective.
wirenuts are perfectly safe! just make sure there tight-

loose wires cause fires!

bongsmilie
 

Danielsgb

Well-Known Member
I decided to wire the fans separately so they can go to different timers. One is on a 12v 1A the other is 12V 833mA So I should be good now. I'm off to mount the LED on the front door.:-P
Daniels
 

Murfy

Well-Known Member
hey stoned i've got some questions concerning this controller-
1: so concerning the controller, to run more lights, just add another contactor with the coil wired to the original control(110V to timer) wire, to make say a 12 light controller, i have (2)1000,and (4) 400 so 36 amps, but i also want to run fans and things as well, which would put me over the 40 amps, but then i would need bigger wire and breakers, i just answered my own question, i think -so i could wire this up 220V with 14-2 but i would only have 15 amps per line so even though the contactor is 40A i would only be able to carry 30A or 3 lights(1000W)

2: i have a remote location(outside) that i want too make disconnectable, i am going to run the big gray wire like runs into the box from the meter OUT of the main to a PLUG on the side of my house and then i was gonna use triplex?(nonsheathed 3 wire like what runs from the street) sheathed in sump pump hose to make a giant extension cord (permanently attached to grow) in order to achieve 100 amp service in the grow ( i have this material on hand, which is why i am using it if it's overkill)- anyway i can't find a plug that is rated for more than 50A, and was wondering if a four wire 50A plug would handle the 85A that i could come close too sometimes(air conditioner), also how does the rest of this setup sound?

3: so i like the idea of being able to use 14G wire( it's already installed, and i don't have the money for new 12-2), could i use 220V with my already installed 14-2w/ground to run my lights, and what if i just wired regular sockets for the 220V (i don't have the money for upgrade power cords) or should i use the 220V plugs(one prong horizontal) repair ends to convert the 110V cables i have and buy the corresponding outlet ( my ballasts are 110/220 convertible and multi tap)

thanks stoned
 

Danielsgb

Well-Known Member
coolness. let me know if u need any help
I figured you've been busy. Saw some sick plants bein' harvested.:-P (that Pure is gorgeous) Congrats.
I got it mounted. The 120 VAC green bulb will work with the red third brake light right? Can you tell me what photo cell I need? What about the relay? 3.5watt/12volt=.29amp so I need a .5A power adapter right? (which I have) Can you give me a diagram of how to do it?
What about adding the other green bulb to the remote ballast? The power from the timer would be too much right? The comp fan is low V so that's the leads I add it to I think.
I didn't have wire nuts small enough for the fans so I used elec. tape, but made sure it was all tight and secured so I'm thinking it's enough. Do I need tiny nuts?
Daniels
 

IAm5toned

Well-Known Member
hey stoned i've got some questions concerning this controller-
1: so concerning the controller, to run more lights, just add another contactor with the coil wired to the original control(110V to timer) wire, to make say a 12 light controller, i have (2)1000,and (4) 400 so 36 amps, but i also want to run fans and things as well, which would put me over the 40 amps, but then i would need bigger wire and breakers, i just answered my own question, i think -so i could wire this up 220V with 14-2 but i would only have 15 amps per line so even though the contactor is 40A i would only be able to carry 30A or 3 lights(1000W)


2: i have a remote location(outside) that i want too make disconnectable, i am going to run the big gray wire like runs into the box from the meter OUT of the main to a PLUG on the side of my house and then i was gonna use triplex?(nonsheathed 3 wire like what runs from the street) sheathed in sump pump hose to make a giant extension cord (permanently attached to grow) in order to achieve 100 amp service in the grow ( i have this material on hand, which is why i am using it if it's overkill)- anyway i can't find a plug that is rated for more than 50A, and was wondering if a four wire 50A plug would handle the 85A that i could come close too sometimes(air conditioner), also how does the rest of this setup sound?

3: so i like the idea of being able to use 14G wire( it's already installed, and i don't have the money for new 12-2), could i use 220V with my already installed 14-2w/ground to run my lights, and what if i just wired regular sockets for the 220V (i don't have the money for upgrade power cords) or should i use the 220V plugs(one prong horizontal) repair ends to convert the 110V cables i have and buy the corresponding outlet ( my ballasts are 110/220 convertible and multi tap)

thanks stoned
1.
what you really need is an entire subpanel, controlled by a lighting contactor. unfortunately, thats expensive, lol. but adding another contactor with the coil fired by the same control is a fine alternative.
another thing your forgetting (unless you have already figured it in) is the continuous duty demand factor you have to apply to your equipment.
its important... but as you can see, since your running 240v, it changes things dramatically as far as how much you can run on one wire, if you size the wire correctly. the wire is always sized the same as the breaker its connected to, or larger. for your viewing pleasure, i typed up a very handy reference chart/cheat sheet that tells you what breaker size, what wire size, and most importantly, what max wattage you can run for a grow op. yvw
well the way it works is for any equipment that is to be energized for a period greater than 6 hours shall be rated @ 120% of the maximum ampacity... 6 hours or greater of operation is considered a continuous duty cycle, so this is done to protect the thermal element inside the breaker/fuse. not only can it cause premature tripping or nuiscance tripping, but it can also fuse/weld the breaker shut and cause a failure to trip in a short circuit condition., if you run it @ its maximum rated load with a continuous duty cycle, especially over extended periods of time. the danger is not on the first run, but maybe on the 5th.... by rating your breakers @ 80%, you prevent that.
with a 100 amp breaker, just because the numbers are simple to demonstrate-

100 amp breaker = 100% load = 100 amp

80% load = 80 amps.

80 amps x 120% = 100 amps

you can see you the 120% works now. by rating your breakers @ 80%, your rating your equipment for 120% ampacity, as required by code ;)
multiplying the max amperage by .8 on a breaker, gives you the exact number of amps you can safely run. or watts. the equation works either way. i always use amps myself just because thats just easier for me, ive been doing it long enough i tend to have all the wattages memorized anyway...

so to size a breaker for a grow op- multiply the max wattage of all connected equipment by 120%. then convert the wattage into amperage by dividing by the voltage.

heres an example: (im ust inventing the wattages, bear with me if there not dead on)

3 600 hid lights. max input power = 660w per ballast.
2 fans 45w each
2 pumps, 75w each
timer/contacter 20w

660 x 3
45 x 2
75 x 2
+ 20
2240w
x 120%
2688w

2688w/240v= 11.2 amps @ 240v. you always round up to the nearest size so for our examples sake it would be a 15 amp breaker.

to find what you can run on an existing breaker-

multiply the amperage by the voltage by 80%

20 amp breaker, @ 120v... how many lamps can i run on it??

20 x 120 x 80% = 1920w of lighting goodness for your baby girls.

1920w x 120% = 19.2 (always round up, remember?? so its 20 amps.)

and thats how it works. for any power equation.
an example-
any HID lamp requires a ballast. the ballasts power factor will tell you what wattage it pulls in addition to the lamp. thats right, a ballast also consumes electrical energy. you multiply the power factor by the lamp wattage to get the maximum input power. sometimes the ballast manufacturer is nice and on the nameplate rating of theballast they will put the maximum input power. this is what the ballast lamp combo consumes. sometimes it is in amps,and sometimes it is in watts. sometimes its not there at all, and all there is is an efficincy rating/power factor.

for examples sake, lets pretend the maximum input power of your light fixture is 1075 watts.

1075w @ 120vac = 8.96 amps
8.96 amps @ 120vac x 120% (continuous duty cycle demand factor) = 10.76 amps.
1075w @ 240vac = 4.48 amps
4.48 amps @ 240vac x 120% (continuous duty cycle demand factor) = 5.38 amps

note how the wattage never changes in relation to the voltage, but the amperage is inversely proportionate to the voltage. the higher the voltage, the lower the amperage. the lower the voltage, the higher the amperage.......
thats important, because wire, receptacles, contactors, and breakers are all sized for amperage... knowing how many watts your pulling allows you to properly rate the amperage for your equipment!
common continuous duty grow operation wattages based on voltage, with breaker and wire sizes. all wire sizes are based on thwn-2/thhn Cu conductors with a max run of 300'

  • 15 amp breaker @ 120v = 1440w(12 amps actual) max = #14 awg Cu wire, min
  • 20 amp breaker @ 120v = 1920w(16 amps actual) max = #12 awg Cu wire, min
  • 30 amp breaker @ 120v = 2880w(24 amps actual) max = #10 awg Cu wire, min
  • 40 amp breaker @ 120v = 3840w(32 amps actual) max = #8 awg Cu wire, min
  • 60 amp breaker @ 120v = 5760w(48 amps actual) max = #6 awg Cu wire, min
  • 100 amp breaker @ 120v = 9600w(80 amps actual) max = #3 awg Cu wire, min

  • 15 amp breaker @ 240v = 2880w(12 amps actual) max = #14 awg Cu wire, min
  • 20 amp breaker @ 240v = 3840w(16 amps actual) max = #12 awg Cu wire, min
  • 30 amp breaker @ 240v = 5760w(24 amps actual) max = #10 awg Cu wire, min
  • 40 amp breaker @ 240v = 7680w(32 amps actual) max = #8 awg Cu wire, min
  • 60 amp breaker @ 240v = 11520w(48 amps actual) max = #6 awg Cu wire, min
  • 100 amp breaker @ 240v= 19200w(80 amps actual) max = #3 awg Cu wire, min
2.

absolutely not... you can never for any reason, exceed the ampacity of a device, unless you want to start a fire. the rating of a device is how many amps the device can allow to pass through without heating up and burning. however, now by using the chart above, you may find that if your running 240v, you might not need as many amps as you think, to run what you want. hopefully not, because if not your going to have to find a subpanel and a main breaker and then some 50 amp breakers and more outlets, to split the load up. hate to say it, but you cant fuck around when dealing with larger electrical loads, if your engineering is not spot on, your shit will burn.


3.

i answered the question about the wire size already above, just not directly. look at the chart, it really is sticky worthy ;)
but as far as the receptacle goes, ill tell you right now you should not run 240v through a 120v outlet and cord. i didnt say it wouldnt work just fine... but i cant tell you to do it because that is illegal as fuck, and here's why:
its all good you wired up the 240v to the 120v receptacle, as long as you never make the mistake of seeing a 120v cord plugged into a 120v receptacle, and forget that its 240v, and plug something else (a 120v device, like a fan or something) in it, then you get to watch whatever you just plugged in start burning.... its very easy to forget that one 'special outlet', and thats what gets people hurt. like i said, didnt say it wouldnt work just fine though.


well i hope that is enough info to help you out and resolve your questions. sorry about all the math, but hey, seriously, thats what dealing with electricity is all about. lots of math.... and it has to be right.



 

Murfy

Well-Known Member
cool-
o.k. 5toned you've taught me alot, but i still have some questions, and the math is good keep it coming, i should sit down one day and read this whole thread, i'm sure it's loaded with tech goodies
math-

2-1000w, 4-400w = 3600W / 240 = 15A X 120% = 18A is this correct, if it is cool that gets my amperage way down, i could split this into (2) 10 amp runs and use my 14G existing wiring?

then on the extension cord, do these wire types sound o.k.? and what type of plug could i use just too ensure that if i did ever need 80A i would be covered, having a hard time finding something, do they even make this part, the problem will be the air con and the fans as they are 120V, i may be able to wire the con 240V if it's compatible, have to check on that

and after thinking i over i will need a sub panel with breakers to safe up the plug won't i?

EDIT: another thing i was thinking over, how do you feel about using 2 homeruns on a breaker, say putting the (2) 10a-240v-14g onto one (1) 20A breaker

EDIT 2: i found pin and sleeve connectors rated for my needs, BUT, they are 400$ apiece (male and female) got any of these layin around?
EDIT 3: then i got to thinking about the triplex i want to use, i have one that is a quarter in on a tape so it's either 2 or 3, SOLID aluminum, your chart is for copper wire, are the ratings the same?
if this won't work i have what measures 3/8 7 strand aluminum so (00) i think, which should be overkill
thanks 5toned
 

LeeroySlim

Active Member
hey mate just 1 last question, i have 20amps allocated to my electric hot water system can i some how disconect the hot water and use that as available amps for my lights if i hired an electrican to do this for me? sorry if it seems like a stupid question i dont no much about the electric side of things.
 

mygirls

Medical Marijuana (MOD)
hey mate just 1 last question, i have 20amps allocated to my electric hot water system can i some how disconect the hot water and use that as available amps for my lights if i hired an electrican to do this for me? sorry if it seems like a stupid question i dont no much about the electric side of things.
yes you can...
 

IAm5toned

Well-Known Member
sorry guys, ive been out of town for a week, and couldnt get to a safe pc to get on RIU.

answering questions now
 

IAm5toned

Well-Known Member
cool-
o.k. 5toned you've taught me alot, but i still have some questions, and the math is good keep it coming, i should sit down one day and read this whole thread, i'm sure it's loaded with tech goodies
math-

2-1000w, 4-400w = 3600W / 240 = 15A X 120% = 18A is this correct, if it is cool that gets my amperage way down, i could split this into (2) 10 amp runs and use my 14G existing wiring?

then on the extension cord, do these wire types sound o.k.? and what type of plug could i use just too ensure that if i did ever need 80A i would be covered, having a hard time finding something, do they even make this part, the problem will be the air con and the fans as they are 120V, i may be able to wire the con 240V if it's compatible, have to check on that

and after thinking i over i will need a sub panel with breakers to safe up the plug won't i?

EDIT: another thing i was thinking over, how do you feel about using 2 homeruns on a breaker, say putting the (2) 10a-240v-14g onto one (1) 20A breaker

EDIT 2: i found pin and sleeve connectors rated for my needs, BUT, they are 400$ apiece (male and female) got any of these layin around?
EDIT 3: then i got to thinking about the triplex i want to use, i have one that is a quarter in on a tape so it's either 2 or 3, SOLID aluminum, your chart is for copper wire, are the ratings the same?
if this won't work i have what measures 3/8 7 strand aluminum so (00) i think, which should be overkill
thanks 5toned
glad to be of help.
you should always size your wire runs with standard breaker sizes to avoid confusion. the smallest size standard breaker will be for 15 amps. so your existing 14g wiring should be fed from 15 amp breakers. just dont exceed 1440w per circuit ;)

aluminim wiring.... i prefer to avoid it like the plague, for a variety of reasons. when using alum wire, you have to use something called anti-oxidant compound. It is sold under the brand name NoAlOx (pronounced no-lox) it is nasty sticky grey goo that gets on everything, lol.. but you have to use it on the connection points or else the aluminum wire will oxidize at the connection point, causing the outside surface of the wire to expand (the same way steel expands as it rusts) this expansion in turn will cause the wire connection point to get loose, which will cause heat, which then causes a component failure or even worse, a fire.
click HERE for an aluminum wire ampacity chart. you can see how the aluminum wire is not as good as a conductor as copper. it just costs less, so it gets used alot, especially on larger size wire runs.
so its always a great idea to overkill on aluminum. one more thing on aluminum- if you bury it underground, it will not last more than 10-15 years. this is a fact, not widely discussed, but trust me on it.
i make alot of money replacing aluminum wire runs on the side ;)

man its been a while, so i cant remember what you needed the connectors for (the pin and sleeve type you mentioned above) but im sure i can find a cheaper alternative. refresh my memory and ill look something up for ya
 

IAm5toned

Well-Known Member
can i run a 400wtt mh bulbs in a 1000wtt hps ballast none switchable..
you can, but you shouldnt.
the reason being if you have the wrong type of MH lamp, it will explode.
if you have a probe start lamp, it will be fine (not very likely. probe start MH lamps are getting rare)
if you have a pulse start MH lamp (highly likely, there sold nationwide at lowes and home depot) your taking a risk.

i do it myself, all the time. but only because i know for a fact my lamps and ballasts are compatible.
 
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