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    Teaching How To Roll Mr. Ganja Toolage 87's Avatar
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    Default Renewable Energy Systems (Solar)

    Hi all. I just found out that this new sub forum was made recently and I am happy to see it and I thought I'd make a thread on renewable energy that people have been asking to get.

    I will go into some basic details for renewable energy and some of the stuff that you need for a off the grid system and these can be changed into grid tie in systems with the hardware.


    ----- Solar -----
    - Solar Panel(s) or stuff to build your own (building your own you have to know how to do it right)
    - Inverter(s)
    - Charge controller(s)
    - DC Beaker Panel
    - DC Rail(s)
    - AGM battery bank.
    - Right gauge of wire



    - Solar Panel or build it your self kits -
    You will need solar panels that will charge your battery bank. Depending if your doing a 6v, 12v 24v and even 48v systems all the stuff ie panels, charge controller , battery bank all must be the same voltage. Depending on your amps and watt needs you will have to fine tune if you produce more amps or more watts.

    If you chose to go the route of building your own you will need to find the right kind of cells that you can use. Some people go for the bigger cells and some go for a smaller cells ie 6"x6" or even 2"x2" cells. From my research I found that 2"x2" cells are the best because they are smaller and you can wire them in series or parallel and I will get to this in a bit. Along with the cells you need a 20w or 25w soldering iron because to much heat will damage the cells, bus wire, tabbing wire, at least a 60 alloy/40 tin solder mix. You will also need around 1/4 inch thick glass that can stand up to high winds, rust resistance metal frame. If you want your home made panels to last a long time you should invest into a PV Solar cells EVA Encapsulant, Junction potting Solar Cell Encapsulation kit. They aren't super cheap but this will make your panels have a longer live over the cheap way of making them because the PV Solar cells EVA Encapsulant, Junction potting Solar Cell Encapsulation seals the cells and such thus preventing water getting to them. Last but not least you will need to buy and use blocking diodes for your panels and this will prevent the power in your battery bank leaking back to your panels.


    - AGM battery bank. -
    Now its the battery bank time. The reason why I said AGM (Absorbed Glass Matt) is because they have a longer life span and I've read that they can be ran indoors because it doesn't off gas like other kinds of batteries. Depending on how much you can afford to spare for the battery bank since its costly you can go with a single 6v system and upgrade from there or go for a system that you want to go. Most systems for basic setups are 12v because you can get a 12v battery. I have come across 2 different 12v AGM batteries. 1 has a rating of 1.4kwh at 120 amp hour to a 2.8kwh at 220 to even 240 amp hour. Because you shouldn't drain the batteries below 80% having more batteries in your bank will increase the kwh and amp hour that you can use in your bank. Don't forget you can always add onto your battery bank.


    - Charge controller(s) -
    Now its time to talk charging. You must get a charge controller because over charging your battery bank is very bad. Depending on the voltage you want your system to be your charge controller has to handle that kind of battery bank. Also when buying a charge controller you need to look at how many watts and amps it can handle because this will determine what amps and watts your solar panels wired up in series and parallel can put out for it to handle.


    - Right gauge of wire -
    I don't know much about this but all I know is that you need to get the right kind that can handle a higher amp,watts,volts going though it when your panels and such are far from the panels.


    - Inverter(s) -
    This is where you get your DC power into AC power. Get one or ones that is just high enough for what you need to power with it. Also make sure it can handle the right kind of amps going through it to and your using the "true" running power it produces and not the start up it gives.


    - DC Beaker Panel -
    Just like a AC breaker box in your house a DC breaker box is important to go to because that will help protect your stuff from power surges. Also going with a DC breaker box and rails is that you don't have to figure out what you need for ac way because you run a wire from the panel to the inverter to give you ac.


    - DC Rail(s) -
    Almost like your ac rails for your house but the difference is that I was told they use car fuses for them and the rails have a amp rating to and if it gets over loaded or w/e it will blow the fuse that you install into the rail.



    So that is the basic run down. Now it will run you around $500 to around $700 for a very basic system if you chose to build your own solar panels and the biggest cost of that is the battery because they can go for $300 to $700 if you go with a 12v 1.4kw/120amph battery or a 2.8kw/240amph battery.

    If you chose to build your own to can build a 10w to 16w panel or more then 1 depending the prices for stuff where you live.


    I know that the start up cost is alot but where I live I pay $0.09 per kw and for the 1kw we have to pay around $0.10 per kw. Now you may still think that's now worth it but when you set your panels up in the right series and parallel you can produce more watts and amps when you hook them up right and that meens each panel helps give each panel a little boost.

    A 10w to 16w panel system producing around 5 hours of top power production you can produce around 1.5kw to around 2.4kw every 30 days and in the summers some people can get up to around 7 hours of top production and if you get that for even 1 month you can produce up to 2.1kw to around 3,360w every 30 days.

    So those numbers you could get $0.15 to even around $0.336 every 30 days.

    Here's some more number crunching. If you were to buy a 100w panel and it cost around $300 to $400 you could have bought do it your self kits and build a 120w to a 256w panel setup for the same price.

    The other advantage with building your own panels you can buy it in parts and some of it you won't have to re-buy for a few panels and add more to your system.




    ----- Series -----
    When you wire devices in series the volts increase but the amps stay the same.

    ----- Parallel -----
    When you wire devices in parallel the Amps per hour produced from the panels is increased and the Amp Hours in the battery bank is increased but the volts say the same.
    Last edited by Toolage 87; 11-19-2011 at 08:18 AM.
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    Mr.Ganja Mr. Ganja Doer's Avatar
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    Very nice. Love the detailed write up. It's timely too. Been looking, because I'm in a rate tier state and it is impossible for this (small) house to stay in Lifeline. Most of mine is above $.09 some is <gulp> $.31 I go over into the highest tier also.

    I glanced at a Solar kit in Frys Electronics. Big money for small watts. This makes more sense.

    Oh, and wire is pretty simple. Bigger (fatter) wire for higher currents and longer runs.
    12 guage is house wiring for 15-20A @ 115v. Goes back to your panel, so that's the standard for current and distance. Wire is bigger or smaller from there, is how I look at it. For example, I'm running a sub-panel to the garage. That will take 8 guage because the breaker will be 50A. The cables in the battery bank are fatter than the wires from
    the solar panel. Like that.
    Last edited by Doer; 11-19-2011 at 08:21 AM.
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    Teaching How To Roll Mr. Ganja Toolage 87's Avatar
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    Quote Originally Posted by Doer View Post
    Very nice. Love the detailed write up. It's timely too. Been looking, because I'm in a rate tier state and it is impossible for this (small) house to stay in Lifeline. Most of mine is above $.09 some is <gulp> $.31 I highest tier go over into the also.

    I glanced at a Solar kit in Frys Electronics. Big money for small watts. This makes more sense.
    Thanks. I've been doing research for good portion of this year. I started back in the winter time and sort of still reading up on some stuff. So at that $0.31 per kw it will help pay back for its self even faster. I was looking at buying a 100w off grid system a a couple months ago and if I was to do that I would be paying around $1,000 to $1,200 for a 100w system and to me that is not worth buying when in that case if you can build your own its easier to get the stuff to . Its even more hard if you can't put it onto cc or have the cash on hand to get the parts for your own solar system in 1 shot or as soon as possible.
    Last edited by Toolage 87; 11-19-2011 at 10:41 AM.
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    Ursus marijanus Mr. Ganja cannabineer's Avatar
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    Where can you buy the necessary cells? How expensive are they? cn
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    Mr.Ganja Mr. Ganja mysunnyboy's Avatar
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    idk what you know about these http://www.spheralsolar.com/products...Panel-Kit.html but i think i can convert my fleet alot cheaper and get more miles, what do you guys think? i'm working on greening and getting some gov credits while i am at it.
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    This year i tinkered with a 30 watt panel that ran my outside hydro DWC 2 buckets & 2 15 watt air pumps.

    It worked alright but i had to set a timer for the pumps so the battery would have enough energy to make it through the nights.
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    Teaching How To Roll Mr. Ganja Toolage 87's Avatar
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    Quote Originally Posted by cannabineer View Post
    Where can you buy the necessary cells? How expensive are they? cn
    Depends where you live because prices are different. I can get a 25 pack of 2"x2" for $25 and that will be enough to make a 10w to 16w panel depending how I wire them together


    Quote Originally Posted by mysunnyboy View Post
    idk what you know about these http://www.spheralsolar.com/products...Panel-Kit.html but i think i can convert my fleet alot cheaper and get more miles, what do you guys think? i'm working on greening and getting some gov credits while i am at it.
    If its the panel its self that is over paying you can make a 100w panel your self for less if you make your own. Heck depending how much you use the kart you might not need a 100w panel either.


    Quote Originally Posted by RyanTheRhino View Post
    This year i tinkered with a 30 watt panel that ran my outside hydro DWC 2 buckets & 2 15 watt air pumps.

    It worked alright but i had to set a timer for the pumps so the battery would have enough energy to make it through the nights.
    Well depending on the battery you have to but one that I was looking at has roughly a 9 hour run time before the watts in the battery bank is at 80%. Don't forget that Amp hours is very important to in a solar system even more. Also if you can maybe invest into a 2nd battery to run your 2nd pump off of and a separate solar panel for that 2nd battery to run the 2nd pump.

    The trick with solar systems you have to brake up your battery bank to run different things on different battery banks for example a fridge/freezer combo should be on their own bank because if it has no power your food can go bad. If you have a 2nd freezer then that should be on its own bank to.

    Things like cloths washer and dryer depending if you need your cloths to be washed and dried over night or in a day then they might need their own bank each and if not then they can be on the same bank and you can just wait for the battery bank to get fully charged.
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    Ursus marijanus Mr. Ganja cannabineer's Avatar
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    I thought the wattage was strictly a function of cell area, within a batch of cells. Your wattage varies depending on how you wire them together. What am I missing? cn
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    Teaching How To Roll Mr. Ganja Toolage 87's Avatar
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    Quote Originally Posted by cannabineer View Post
    I thought the wattage was strictly a function of cell area, within a batch of cells. Your wattage varies depending on how you wire them together. What am I missing? cn
    Watts is depending on how your panel that you make is wired together.

    Here's an example what a 2"x2" cell specs is

    Amps per cell - 0.88 - 1.10
    Volts per cell .57


    The difference between the 2 is that the 2 cells wired in series produce a higher voltage but the amps it produces stays the same. The 2 cells wired in parallel will produce more amps but the voltage will stay the same. Now the part that makes things a little confusing is where you are at. No cells will produce exactly the same amount of volts and amps each. So wiring them in series and or parallel the wattage won't be exactly the same as 2 cells with. You could have a 2"x2" cell produce 0.50 volts at say 0.75 amps and a 2"x2" cell producing 0.57v at 1.10 amps.


    I can't do the math for that kind of difference because 1 I don't know how it would go and 2 I don't want to give the wrong numbers on it.


    So you could end up with a 2 cell panel that will produce a different amp and voltage thus the wattage will be different. How hot the cells get how much sun strength and many other things come into play on how much a panel will produce.
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    Ursus marijanus Mr. Ganja cannabineer's Avatar
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    Oh ... OK, I think I see that ... thanks. cn
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