DIY COB reflectors

Greengenes707

Well-Known Member
I notice light is shining through your white painted bottle tops you are using as reflectors, have you tried putting a layer of black or reflective paint before the white? thought maybe that might increase effectiveness of the reflectors.
Good observation I was wondering if anyone would notice that. When I made the first reflectors I used only one layer of paint. When I added a second layer there was a noticeable improvement in the numbers. But when I added a third layer there were no more gains. I am guessing that even though 3 layers may catch more photons, they dissipate inside the paint layer before they can get back out so it balances out. The reflector in the pic received 2 layers, so the photons we are seeing on the other side are apparently unrecoverable.
The Ledil reflectors have a glow to them too.
I'm not totally sure how to test what/how much is passing through accurately. This data won't allow for calculations that would be valid imo...but can give an idea. Defiantly seems likely to match with the stated efficiency if there was a way to test it...seems like a job for a sphere and some modifications. Out of my league.

85 was the highest reading I could get and it was point blank. As soon as you pull off it gets to near nothing. But what is just on the other side is not even measurable It's so high(3000+umols).
 

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Abiqua

Well-Known Member
Thanks Ambiqua, i gotta find some for 3590s though. i cant see any on newark
my bad, I was wondering about that in the back of my mind....I saw chip-lok, but realized, you didn't specify what you are using, I just assumed the 3070, oops....
 

alesh

Well-Known Member
AP the lense is supposed to be a 90 degree, but must be wider in practice since I am getting a 15-18" light circle at 10" distance. I consider that a good thing I wold prefer wider than 90 degrees in a lens for my setup.

The reflector is from a 2 liter soda bottle, which appears to start off at a 90 degree angle and then tighten up to maybe 60 degrees. That should lead to an even tighter beam, smaller circle and longer distance to canopy, but in practice it creates an even larger circle, probably because of the scattering effect of the white paint.
Supposed to be 90 degrees, but
- not made for CXA30XX (try LEDIL site and notice how the angle changes with same optics and different COBs)
- distance between LES and the lens not specified (try changing it - I guess it'd have a noticeable effect on the angle)
 

Sevren

Well-Known Member
Unless you have about 20 grand to spend on a low grade industrial 3D printer, your hobby printers (makerbot, etc), don't have the resolution to print cleanly enough to get the desired bounce of photons. Unless you want to spend hours sanding and/or making homemade acetone vapor chambers, to get that clean flat surface.
 

SupraSPL

Well-Known Member
Yep I came to the same conclusion about 3D printing a reflector, better off with a soda bottle LOL. Of course there more sturdy and aesthetic options for DIY reflectors we just have to track them down.
 

SupraSPL

Well-Known Member
Supposed to be 90 degrees, but
- not made for CXA30XX (try LEDIL site and notice how the angle changes with same optics and different COBs)
- distance between LES and the lens not specified (try changing it - I guess it'd have a noticeable effect on the angle)
Yes I notice that if I increase the distance between LED and lens the beam gets tighter and eventually will focus an image of the COB. But also I figure as I increase the distance between them, more of the COB is escaping being captured by the lens. So in that case a bigger lens or reflector combo would be helpful.

@draz pointed out that based on the size of my light circle, the beam is probably tighter than 90 but I am confused on that issue. At what lens angle would the distance to canopy and light circle diameter be equal?
 

Sevren

Well-Known Member
Yep I came to the same conclusion about 3D printing a reflector, better off with a soda bottle LOL. Of course there more sturdy and aesthetic options for DIY reflectors we just have to track them down.
A second option, albeit somewhat costly, would be go to shapeways, and have your own 3D file printed as mechanical parts. It probably would not be as clean as the manufactured product, but close enough. The only downside is it would be about $20-40 per part vs the $6 part from Ledil.
 

draz

Well-Known Member
Yes I notice that if I increase the distance between LED and lens the beam gets tighter and eventually will focus an image of the COB. But also I figure as I increase the distance between them, more of the COB is escaping being captured by the lens. So in that case a bigger lens or reflector combo would be helpful.

@draz pointed out that based on the size of my light circle, the beam is probably tighter than 90 but I am confused on that issue. At what lens angle would the distance to canopy and light circle diameter be equal?
If you would like the diameter of light to equal your distance to the canopy the lens should be ~53deg.
Here is a formula that will give you lens angle:

CodeCogsEqn.gif
Ɵ = Lens angle
d = diameter of light circle
h = height above canopy.
 
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cityworker415

Well-Known Member
Awesome find thnx @alesh

All good thcammo, I though the same thing but here is what the output of a bare Vero 29 looks like. The COB is pointing at the ceiling, this is the side view. I tried hard to get the exposure to match what my eyes were seeing and I think this is a good representation.



This is a pair of Vero 18s side by side, 16" away from the wall, pointing directly at the wall. One has a lens attached and one is bare. The increase in intensity is 200-300% in the entire footprint. Again it was hard to get the exposure correct because the camera does not have the dynamic range that our eyes do and this picture slightly understates the dim side. But the lux meter numbers show an amazing increase in intensity, more than any reflector I have tried yet. I was not expecting that I figured lenses would be a flop. It took some time and several test results before I could accept it. There are smart DIYers that remain unconvinced, so this is currently a controversial idea.
View attachment 3354650
Free horsepower

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nevergoodenuf

Well-Known Member
Has anybody tried cutting and riveting a small reflector from the tin used in standard HPS hoods. Something like the floodlights I'm using. On my 500w led, I replaced the round cone reflector with a modified sunsystems hood. Evened out the light to almost what I want. When I get around to it, I want to change the angle until I get a 4'x4' footprint a 18". Right now I get a 4'x4' footprint at 24". I will be trying different lengths and different angle.

 

Greengenes707

Well-Known Member
Has anybody tried cutting and riveting a small reflector from the tin used in standard HPS hoods. Something like the floodlights I'm using. On my 500w led, I replaced the round cone reflector with a modified sunsystems hood. Evened out the light to almost what I want. When I get around to it, I want to change the angle until I get a 4'x4' footprint a 18". Right now I get a 4'x4' footprint at 24". I will be trying different lengths and different angle.
I think this might be close what your looking for maybe...
https://www.rollitup.org/t/xxxl-hood-with-cxa3070.858240/#post-11257507
I just love that build.
 
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