I've looked around the forum and read up on different custom designs of carbon filters. here is what I've come up with in my own design:
1. I first built a small box out of 1x6 wood I had laying around. I mitered the corners and glued/nailed everything to seal it air tight. I end up with a box with no top or bottom, 12 inches long, 6 inches wide, and about 5 inches deep.
that's as far as I got so far, but here is what I have planned:
2. I take a standard air filter from a furnace or central air system. any will do, (can't be fiberglass type) but I'm looking for one with good air flow. it's a cloth-like filter with a zig zag shaped screen under it. flatten out the filter/screen and make it a flat sheet shape. cut out a piece to fit the box. fold the edges around to the sides of the box and securely glue and staple the filter to the bottom and sides of the box.
3. fill the filter with activated coal. I'm using coal from the aquarium section of walmart. spread out the coal evenly to cover the bottom of the box with an inch or 2.
4. I'll be building a custom exhaust filter to set my filter ontop of and seal it with weather stripping.
I've heard, once the coal wares out, it can be used longer by crushing the coal into smaller pieces, or bake it in an oven at 350F for 30 minutes. I'll also be using an ion filter to supplement my carbon filter. I'll post pictures when I finish it
